Intro
Many variations of this technique have been used in theatrical costuming and props through history. The original technique used horse glue and wool. The basic uses for this technique are anything that requires stiffness i.e. Armour, belts and hats. In the prop realm it can be used for shields, bags and luggage. The limits are only defined by your imagination.
Supplies
Elmers glue
Water tight tub or can
Felt (With at least a small amount of wool)
Canvas for sturdy items
Sewing machine
Forms to shape items on
Shoe polish
Amber Shellac
For Armour, Grommets and lacing
- Create a design on paper ahead of time. It helps to be ready with all the elements before getting to the molding stage.
- Cut out the basic shapes. If you need extra strength cut one of felt and a second of canvas. Sew the two pieces together and turn under and sew raw edges. This helps with a more finished look.
- Mix Elmer’s glue 50-50 with water in an airtight container.
- Prepare the form by covering it with plastic bags or plastic sheeting. If you do not cover the form, you run the risk of the fabric sticking and ruining the project and the form.
- Dip the basic shape in the glue mixture, be sure it soaks all the way through the fabric. Squeeze out the excess glue. Try not to wring or twist the item as wrinkles may form that cannot be removed or the shape may be distorted.
- Place on the form, rubbing out all the wrinkles and air bubbles. Let dry. This will take 24-48 hours depending on humidity and the thickness of your felt.
- When thoroughly dry remove from the form.
Embellishment
For a richer look to the leather you can use shoe polish rubbed into the felt, It can help with definition and a look of age. If parts are to be attached together grommet the pieces at this stage.
You can also use hot melt glue to add decoration directly to the surface at this point or glue on cording or trim to enhance the surface
For leather look a final 1-2 coats of old fashioned amber shellac adds a deeper hue to the item.
Be sure that all the elements are dry before use.
Storage
The life of these items is entirely dependent on keeping them dry. All of the stiffeners are water soluble and will over time dampness will damage the piece. If a piece is stored wrong and becomes misshapen use a steamer to help bring back the shape.
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